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Welding Cable Structure

Generally conforms to, Based on CENELEC HD 22-6 31, VDE 0282, IEC 245-6, BS 6899, IS 6830/84,
IS 9857:1990

Conductor:
High conductivity, bare annealed copper flexible conductor, EC copper class 5 and class 6 generally conforms to IEC 60228, DIN VDE 0281

Insulation:
NBR Insulated flexible Nitrile rubber (NBR) insulated

Colour code:
Orange & Black Jacket

*Any other Color on specific request can also be supplied

Welding Cable Technical Data

Fixed installation -30°c to max.+ 90°C
Nominal voltage 600 V
Test voltage 2500 V
Mechnical properties Tensile strength = 10 N/mm2 Min.
Elongation = 300 Min.
Min. bending radius 6 x cable diameter
Flame propagation Flame retardant test
as per IEC 60332-1

Welding Cable features

  • Ultra high performance flexible welding lead, double insulated for longer life and added safety
  • Excellent flexibility to last longer in flex applications
  • RoHS Compliant
  • Based on CENELEC HD 22-6 31, VDE 0282, IEC 245-6, IS 473, BS 638-4
  • Outstanding toughness & durability
  • High resistance to cuts, tears & abrasion
  • Resistance to oil, solvents and chemicals
  • Excellent ozone and weather resistant

Welding Cable Application

H01N2-D
H01N2-D Designed for the secondary (high current) connection to automatic or hand - held metal arc welding electrodes. It is suitable for flexible use under rugged conditions, on assembly lines and conveyor systems, in machine tool and automatically operated line and spot welding machines.

Standard length cable packing:
Coils 100, 200, 300 and 500 m. in wooden reels

Technical Data Table

Current Rating :
The maximum current ratings of flexible welding cables for different duly cycles are based on an ambient air temperature of 25°c and a maximum conductor temperature of 90°c. The percentage duly cycles for various processes and applications are as follows:

  • Automobile Welding : up to 100%
  • Semi-automatic Welding : 30% to 85%
  • Manual Welding : 0% to 60%
  • Very intermittent or Occasional Welding : up to 20%

Voltage Drop : When total cable lengths in excess of 15 mtrs., are involved, it may be necessary to use cables of larger cross section to ensure that the voltage drop is not excessive and welding currents are maintained at adequate levels.

TECHNICAL INFORMATION

Cross Sectional Area Copper Construction Nominal Thickness Outer Dia Appx. Max. Conductor Resistance at 20˚C Current rating
Welding applications
Duty Cycle
100% 85% 80% 60%
35% 20%
Sq. mm. Nos. / Dia. mm mm mm Ω/km amp amp amp amp amp amp
10 322 / 0.20 2.00 8.10 1.910 100 100 100 101 106 118
16 511 / 0.20 2.00 9.10 1.210 135 136 136 139 150 174
25 798 / 0.20 2.00 10.60 0.780 180 182 183 190 213 254
35 1121 / 0.20 2.00 11.80 0.554 225 229 231 243 279 338
50 1596 / 0.20 2.20 13.70 0.386 285 293 296 316 371 457
70 2220 / 0.20 2.40 16.60 0.272 355 367 373 403 482 602
95 1349 / 0.30 2.60 18.20 0.206 430 448 456 498 606 765
120 608 / 0.50 2.80 21.60 0.161 500 524 534 587 721 917
150 760 / 0.50 3.00 24.00 0.129 580 610 622 689 853 1090
185 943 / 0.50 3.20 26.30 0.106 665 702 717 797 995 1277
240 1225 / 0.50 3.50 29.20 0.0801 710 770 916 1296 1587 744
300 1498 / 0.50 3.60 31.70 0.0641 800 850 1035 1450 1790 840
400 2035 / 0.50 3.80 36.00 0.0486 925 1000 1195 1690 2070 970
  • The number of wires is approximate and wire diameter is nominal; they shall be such as to satisfy the requirements of conductor resistance of IEC 60228 / DIN VDE 0295 / IS 8130 / BS 6360
  • In view of continuous improvements in our design and process, specifications given here in are subject change without notice.

> All are flexible conductor
> Insulation material is HOFR

Rating factors for variation in ambient temprature

Ambient temperature °C 20° 25° 30° 35° 40° 45° 50° 55° 60° 65°
Rating Factor 1.04 1.00 0.96 0.91 0.87 0.82 0.76 0.69 0.64 0.57